2 × DN900

Twin inlet mains, about 5.9 km

18 PRVs

Supply metering points across nine zones

12.75 barg

Highest transient pressure (limit 16 barg)

≥ 120 s

Valve stroke times confirmed

The challenge

Upstream disturbances and valve interactions

The network depends on a transmission system it does not control. A pump trip or valve closure upstream, an inadvertent valve movement or a badly set interlock can send pressure waves through the inlet mains and rings, causing sub-atmospheric pressure or over-pressuring the zones.

Inlet mains and ring main profiles with air release valves
Pipe profiles with air release valve locations

Our approach

Transient analysis

  1. WANDA model of the tie-in valves, twin DN900 inlet mains, both ring mains and all 18 supply metering PRVs
  2. Dynamic boundary data from the transmission operator for pump trip and valve closure upstream
  3. Inadvertent closure and opening of the interface control valves and the PRVs
  4. The proposed high-pressure interlock tested on and off
  5. Pipeline filling simulated to set a safe filling rate
  6. Recommended settings table issued for valves, interlocks and air valves
Maximum PRV outlet pressures for protection options
Maximum zone pressure at each PRV for different protection options

Results

Key results

Key findings

  • Maximum transient pressure stays below 16 barg in all scenarios, with the highest at 12.75 barg.
  • Air release valves are essential to the protection philosophy and must stay in service, including during filling and draining.
  • The proposed high-pressure interlock that closes the upstream valves is not recommended: it interrupts supply and causes sub-atmospheric pressure, while the PRVs safely contain an inadvertent valve opening on their own.
  • Stroke times of 120 s or more for the control valves, PRVs and DN900 isolation valves are adequate.
  • A maximum filling flow of about 0.19 m³/s per inlet line is set for safe commissioning.

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